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工程设计系统方法 Engineering Design A systematic Approach G. Pahl W. Beitz J. Feldhus

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    中文名


    : 工程设计系统方法


    原名


    : Engineering Design A systematic Approach


    别名


    : 机械工程设计系统教程


    作者


    : G. Pahl, W. Beitz, J. Feldhusen, K.-H. Grote


    资源格式


    : PDF


    版本


    : 原版


    出版社


    : Springer


    书号


    : 1846283183


    发行时间


    : 2007年01月


    地区


    : 德国


    语言


    : 英文


    概述


    :




    关于这本书


    本书全面的介绍了机械工程设计中的系统方法,全书共617页,每页的知识和方法都是前人辛勤总结和归纳的,如果你对国内的机械工程设计教材的难度不再满足,想要寻求进一步提高的话,本书是你理想的选择,前提是你的专业英语要十分的好。 Effective engineering design must be carefully planned and systematically executed. In particular, engineering design methods must integrate the many different aspects of designing and the priorities of the end-user. This proven and internationally recognized text teaches the methods and ideas of engineering design as a condition of successful product development. It breaks down the design process into phases and then into distinct steps, each with its own working methods. Having established itself, in earlier editions, as a key text, Engineering Design (3rd edition) is enhanced with more input from practising engineers, providing more examples of product development; it also tightens the scientific bases of its design ideas with new solution fields in composite components, building methods, mechatronics and adaptronics and pays attention to the economic aspects of design and development including quality assurance. The third edition also integrates electronic design process technology into its methods. Engineering Design (3rd edition) is translated and edited by Ken Wallace, Chairman of the Engineering Design Centre at the University of Cambridge and Luciënne Blessing, Professor of Engineering Design at the Technical University of Berlin. It is translated from the sixth German edition. Topics covered include: psychology of design; product planning and development; the design process including design for recycling; conceptual design; embodiment design; size ranges and modular products; design for quality and minimum cost. Written to provide students and tutors of engineering design with all the fundamental information they require in a crucial subject, Engineering Design (3rd edition) will also be of immense value as a reference to anyone working in the area. Written for: Graduate and senior undergraduate students in engineering design; tutors and other academics teaching and studying engineering design; libraries Keywords: Cost Design Process Engineering Design Mechanical Engineering Product Development Quality 如果对此书感兴趣,建议购买正版,原价74,95 € 下面是购买地址 http://www.springer.com/engineering/mechan...28-318-5 工作时间供源 麻烦各位下完后帮忙分源 有什么问题可以留言 www.design4bread.com


    部分截图









    目录


    : 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 The EngineeringDesigner . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1.1 Tasks and Activities . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1.2 Position of the Design Process within a Company . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1.3 Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Necessity for SystematicDesign . . . . . . . . . . . . . . . . . . . . . 9 1.2.1 Requirements and the Need for SystematicDesign . . . . . . . . . . . . . . . . . . . . . . . 9 1.2.2 Historical Background . . . . . . . . . . . . . . . . . . . . . . 10 1.2.3 CurrentMethods . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1.2.4 Aims andObjectives of this Book . . . . . . . . . . . . . 19 2 Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2.1 Fundamentals of Technical Systems . . . . . . . . . . . . . . . . . . 27 2.1.1 Systems, Plant, Equipment, Machines, Assemblies and Components . . . . . . . . . . . . . . . . . 27 2.1.2 Conversion of Energy,Material and Signals . . . . 29 2.1.3 Functional Interrelationship . . . . . . . . . . . . . . . . . 31 2.1.4 Working Interrelationship . . . . . . . . . . . . . . . . . . . 38 2.1.5 Constructional Interrelationship. . . . . . . . . . . . . . 42 2.1.6 System Interrelationship . . . . . . . . . . . . . . . . . . . . . 42 2.1.7 Systematic Guideline . . . . . . . . . . . . . . . . . . . . . . . . 43 2.2 Fundamentals of the Systematic Approach . . . . . . . . . . . . 45 2.2.1 ProblemSolving Process . . . . . . . . . . . . . . . . . . . . . 45 2.2.2 Characteristics of Good ProblemSolvers. . . . . . . 49 2.2.3 ProblemSolving as Information Processing . . . . 51 2.2.4 GeneralWorkingMethodology . . . . . . . . . . . . . . . 53 2.2.5 Generally ApplicableMethods . . . . . . . . . . . . . . . . 58 2.2.6 Role of Computer Support . . . . . . . . . . . . . . . . . . . 62 3 Product Planning, Solution Finding and Evaluation . . . . . . . . 63 3.1 Product Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 3.1.1 Degree of Novelty of a Product . . . . . . . . . . . . . . . 64 xviii Contents 3.1.2 Product Life Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . 64 3.1.3 Company Goals and Their Effect . . . . . . . . . . . . . . 65 3.1.4 Product Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 3.2 Solution Finding Methods . . . . . . . . . . . . . . . . . . . . . . . . . . 77 3.2.1 ConventionalMethods . . . . . . . . . . . . . . . . . . . . . . 78 3.2.2 IntuitiveMethods . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 3.2.3 Discursive Methods . . . . . . . . . . . . . . . . . . . . . . . . . 89 3.2.4 Methods for Combining Solutions . . . . . . . . . . . . 103 3.3 Selection and EvaluationMethods . . . . . . . . . . . . . . . . . . . 106 3.3.1 Selecting SolutionVariants. . . . . . . . . . . . . . . . . . . 106 3.3.2 Evaluating SolutionVariants . . . . . . . . . . . . . . . . . 109 4 Product Development Process . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 4.1 General Problem Solving Process . . . . . . . . . . . . . . . . . . . . 125 4.2 Flow ofWork During the Process of Designing . . . . . . . . 128 4.2.1 Activity Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 4.2.2 Timing and Scheduling . . . . . . . . . . . . . . . . . . . . . . 134 4.2.3 Planning Project and Product Costs . . . . . . . . . . . 136 4.3 EffectiveOrganisation Structures . . . . . . . . . . . . . . . . . . . . 138 4.3.1 Interdisciplinary Cooperation . . . . . . . . . . . . . . . . 138 4.3.2 Leadership and TeamBehaviour . . . . . . . . . . . . . . 141 5 Task Clarification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 5.1 Importance of Task Clarification . . . . . . . . . . . . . . . . . . . . 145 5.2 Setting Up a Requirements List (Design Specification) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 5.2.1 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 5.2.2 Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 5.2.3 Identifying the Requirements . . . . . . . . . . . . . . . . 149 5.2.4 Refining and Extending the Requirements . . . . . 151 5.2.5 Compiling the Requirements List . . . . . . . . . . . . . 152 5.2.6 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 5.3 Using Requirements Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . 153 5.3.1 Updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 5.3.2 Partial Requirements Lists . . . . . . . . . . . . . . . . . . . 156 5.3.3 FurtherUses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 5.4 Practical Application of Requirements Lists . . . . . . . . . . . 157 6 ConceptualDesign. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.1 Steps of ConceptualDesign . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.2 Abstracting to Identify the Essential Problems . . . . . . . . 161 6.2.1 Aimof Abstraction . . . . . . . . . . . . . . . . . . . . . . . . . 161 6.2.2 Broadening the Problem Formulation . . . . . . . . . 162 6.2.3 Identifying the Essential Problems fromthe Requirements List . . . . . . . . . . . . . . . . . . 164 6.3 Establishing Function Structures . . . . . . . . . . . . . . . . . . . . 169 Contents xix 6.3.1 Overall Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 6.3.2 Breaking a Function Down into Subfunctions . . 170 6.3.3 Practical Applications of Function Structures . . 178 6.4 DevelopingWorking Structures . . . . . . . . . . . . . . . . . . . . . 181 6.4.1 Searching forWorking Principles . . . . . . . . . . . . . 181 6.4.2 CombiningWorking Principles . . . . . . . . . . . . . . . 184 6.4.3 SelectingWorking Structures . . . . . . . . . . . . . . . . 186 6.4.4 Practical Application ofWorking Structures . . . . 186 6.5 Developing Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 6.5.1 Firming Up into Principle Solution Variants . . . . 190 6.5.2 Evaluating Principle SolutionVariants . . . . . . . . . 192 6.5.3 Practical Application of Developing Concepts . . 198 6.6 Examples of ConceptualDesign . . . . . . . . . . . . . . . . . . . . . 199 6.6.1 One-HandedHouseholdWaterMixing Tap. . . . . 199 6.6.2 Impulse-Loading Test Rig . . . . . . . . . . . . . . . . . . . . 210 7 Embodiment Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 7.1 Steps of EmbodimentDesign . . . . . . . . . . . . . . . . . . . . . . . 227 7.2 Checklist for EmbodimentDesign . . . . . . . . . . . . . . . . . . . 233 7.3 Basic Rules of EmbodimentDesign . . . . . . . . . . . . . . . . . . 234 7.3.1 Clarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 7.3.2 Simplicity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 7.3.3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 7.4 Principles of EmbodimentDesign . . . . . . . . . . . . . . . . . . . 268 7.4.1 Principles of Force Transmission . . . . . . . . . . . . . 269 7.4.2 Principle of the Division of Tasks . . . . . . . . . . . . . 281 7.4.3 Principle of Self-Help . . . . . . . . . . . . . . . . . . . . . . . 290 7.4.4 Principles of Stability and Bi-Stability . . . . . . . . . 301 7.4.5 Principles for Fault-FreeDesign . . . . . . . . . . . . . . 305 7.5 Guidelines for Embodiment Design . . . . . . . . . . . . . . . . . . 308 7.5.1 General Considerations. . . . . . . . . . . . . . . . . . . . . . 308 7.5.2 Design to Allowfor Expansion . . . . . . . . . . . . . . . 309 7.5.3 Design to Allowfor Creep and Relaxation . . . . . . 321 7.5.4 Design Against Corrosion . . . . . . . . . . . . . . . . . . . 328 7.5.5 Design to MinimiseWear . . . . . . . . . . . . . . . . . . . . 340 7.5.6 Design for Ergonomics . . . . . . . . . . . . . . . . . . . . . . 341 7.5.7 Design for Aesthetics . . . . . . . . . . . . . . . . . . . . . . . . 348 7.5.8 Design for Production . . . . . . . . . . . . . . . . . . . . . . 355 7.5.9 Design for Assembly . . . . . . . . . . . . . . . . . . . . . . . . 375 7.5.10 Design forMaintenance . . . . . . . . . . . . . . . . . . . . . 385 7.5.11 Design for Recycling . . . . . . . . . . . . . . . . . . . . . . . . 388 7.5.12 Design for Minimum Risk . . . . . . . . . . . . . . . . . . . 402 7.5.13 Design to Standards . . . . . . . . . . . . . . . . . . . . . . . . . 410 7.6 Evaluating EmbodimentDesigns . . . . . . . . . . . . . . . . . . . . 416 7.7 Example of EmbodimentDesign . . . . . . . . . . . . . . . . . . . . 417 7.8 DetailDesign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 xx Contents 8 Mechanical Connections,Mechatronics and Adaptronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 8.1 Mechanical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 8.1.1 Generic Functions and General Behaviour . . . . . 440 8.1.2 Material Connections . . . . . . . . . . . . . . . . . . . . . . . 440 8.1.3 FormConnections . . . . . . . . . . . . . . . . . . . . . . . . . . 441 8.1.4 Force Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 443 8.1.5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 8.2 Mechatronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448 8.2.1 General Architecture and Terminology . . . . . . . . 448 8.2.2 Goals and Limitations . . . . . . . . . . . . . . . . . . . . . . . 450 8.2.3 Development ofMechatronic Solutions . . . . . . . . 450 8.2.4 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 8.3 Adaptronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458 8.3.1 Fundamentals and Terminology . . . . . . . . . . . . . . 458 8.3.2 Goals and Limitations . . . . . . . . . . . . . . . . . . . . . . . 459 8.3.3 Development of Adaptronic Solutions . . . . . . . . . 460 8.3.4 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461 9 Size Ranges andModular Products . . . . . . . . . . . . . . . . . . . . . . . 465 9.1 Size Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465 9.1.1 Similarity Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466 9.1.2 Decimal-Geometric Preferred Number Series . . 469 9.1.3 Representation and Selection of Step Sizes . . . . . 472 9.1.4 Geometrically Similar Size Ranges . . . . . . . . . . . . 476 9.1.5 Semi-Similar Size Ranges . . . . . . . . . . . . . . . . . . . . 481 9.1.6 Development of Size Ranges. . . . . . . . . . . . . . . . . . 493 9.2 Modular Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495 9.2.1 Modular Product Systematics . . . . . . . . . . . . . . . . 496 9.2.2 Modular ProductDevelopment . . . . . . . . . . . . . . . 499 9.2.3 Advantages and Limitations of Modular Systems 508 9.2.4 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510 9.3 Recent Rationalisation Approaches . . . . . . . . . . . . . . . . . . 514 9.3.1 Modularisation and Product Architecture . . . . . . 514 9.3.2 PlatformConstruction . . . . . . . . . . . . . . . . . . . . . . 515 10 Design for Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517 10.1 Applying a Systematic Approach . . . . . . . . . . . . . . . . . . . . 517 10.2 Faults andDisturbing Factors . . . . . . . . . . . . . . . . . . . . . . . 521 10.3 Fault-Tree Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522 10.4 FailureMode and Effect Analysis (FMEA) . . . . . . . . . . . . 529 10.5 Quality FunctionDeployment (QFD) . . . . . . . . . . . . . . . . 531 Contents xxi 11 Design forMinimum Cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535 11.1 Cost Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535 11.2 Fundamentals of Cost Calculations . . . . . . . . . . . . . . . . . . 537 11.3 Methods for Estimating Costs . . . . . . . . . . . . . . . . . . . . . . . 539 11.3.1 Comparing with Relative Costs . . . . . . . . . . . . . . . 539 11.3.2 EstimatingUsing Share of Material Costs . . . . . . 544 11.3.3 EstimatingUsing Regression Analysis . . . . . . . . . 545 11.3.4 ExtrapolatingUsing Similarity Relations. . . . . . . 547 11.3.5 Cost Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558 11.4 Target Costing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560 11.5 Rules for Minimising Costs . . . . . . . . . . . . . . . . . . . . . . . . . 561 12 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563 12.1 The Systematic Approach. . . . . . . . . . . . . . . . . . . . . . . . . . . 563 12.2 Experiences of Applying the Systematic Approach in Practice . . . . . . . . . . . . . . . . . 567 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571 English Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609

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